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Understanding: FRC Fuel Limit and Boost Pressure on Caterpillar Engines

FRC - Fuel Ratio Control

Figure 1.1 - Boost Pressure (3512C Engine)

FRC Fuel Limit
The flash file inside the Engine ECM sets certain limits on the amount of fuel that can be injected. The FRC Fuel Limit is a limit that is based on the Boost Pressure. The Boost Pressure is calculated as the difference in pressure between Atmospheric Pressure and Turbocharger Outlet Pressure (refer to Figure 1.1 above).

#Abnormal reading for Boost Pressure while Ignition switch ON and Engine Idle/700 RPM (8-9 Psi).
→FRC Fuel Limit - 164.4 
Figure 1.2 - Boost Pressure (8 psi)

→Replace the Turbocharger Outlet Pressure Sensor (with CAT P/N 194-6724). Normal reading for Boost Pressure on Engine Idle/700 RPM (0 psi).
→FRC Fuel Limit - 117.8
Figure 1.3 - Boost Pressure (0 psi)

The FRC Fuel Limit is used to control the air/fuel ratio for control of emissions. When the Engine ECM senses a higher Boost Pressure, the Engine ECM increases the FRC Fuel Limit.
Figure 1.4 - FRC Fuel Limit (171.1)

A higher Boost Pressure indicates that there is more air in the Cylinder. When the Engine ECM increases the FRC Fuel Limit, the Engine ECM allows more fuel into the Cylinder.


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